Beanie Pro with H-Stitch Technology

High quality custom hats don’t get better than the Beanie Pro. This line from The Beanie Factory introduces the H-Stitch, a patented, lay-flat design that won’t rub or hug uncomfortably, that takes your wholesale and private-label hat needs to the next level. Invented by our founder, a U.S. Army veteran, H-Stitch was designed specifically to lay flat under helmets for all-day wear, without bunching or excessive constriction. But you don’t have to be a soldier to enjoy the H-Stitch; this top-of-the-line comfort was made for everyone.

  • Lays flat: no bunching or constriction under helmets
  • Irritation-free: doesn’t rub against the wearer’s scalp
  • Breathable: retains warmth without overheating
  • Durable: made for premium feel and vibrant color
  • Customize with your brand logo, color, and more

We currently accept online orders for blank hats. Contact us to customize your Beanie Pro!

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A gray hat featuring The Beanie Factory's lay-flat, irritation-free H-Stitch is modeled by a man with a black beard. The man is facing away from the camera so the H-Stitch is the focal point of the photograph.

Explore the H-Stitch™

Patented H Design

The H-Stitch eliminates top-seam pressure points for unmatched comfort, even under helmets.

Breathable Construction 

H-stitch hats keep you warm without overheating. They’re ideal for all-day wear in all weather.

100% Acrylic Yarn

Soft, durable, and made with open-dyed, short-cut fibers, Beanie Pro offers vibrant color and premium feel.

Select Your Beanie Pro Options

  • Select your size: Adults
  • Select cuff: Cuff, No Cuff
  • Select color: Beige, Black, Blue, Brown, Burgundy, Denim, Gray, Green, Maroon, Orange, Pink, Red
  • Select pattern: Contrast, Fusion, Roro
  • Select logo application: Embroidery, Woven Patches, Printed Labels, Custom Tags, Leatherette

Beanie Pro Specifications

Product measurements:

  • Beanie Pro with cuff: 11.5” L x 8” W (measured flat)
  • Beanie Pro with no cuff: 9” L x 8” W (measured flat)

Fabric: 100% acrylic

Care instructions: Machine wash, gentle line dry

A worker at The Beanie Factory handles a black hat in a sewing machine. The image is a close-up of the sewing machine and the worker's hands.

Customize Your Beanie Pro

Take your Beanie Pro to the next level. Call (216) 389-9253 or email us at CR@TBFUS.com to start customizing your Beanie Pro order.

Here’s what to expect when customizing your Beanie Pro:

  1. Email us the logo or design for your Beanie Pro, the customization type, and any notes.
  2. Receive a free digital mockup 24 hours after we confirm your order.
  3. Approve the mockup, and we’ll send you a quote for approval.
  4. Confirm your order and pay.

Here are the customization options:

Custom colors:

Custom thread dyeing is available for exact Pantone matches. This is subject to larger minimum quantities.

Logo additions:

Embroidery, Woven Patches, Printed Labels, Custom Tags, Leatherette Patch

Leatherette logo patch shapes and sizes:
  • Square 1.5”
  • Square 2”
  • Octagon 2.3”
  • Circle 2.3”
  • Circle 1.7”
  • Oval 2.9” by 1.5”
  • Vertical rectangle 0.75”
  • Hexagon 2”
  • Long hexagon 2.3” by 1.18”
  • Horizontal rectangle 3.3” by 2”
  • Horizontal rectangle 1.7” by 1”
  • Horizontal rectangle 1.7” by 0.78”
  • Shield 1.7” by 2.3”
  • Heart 1.85”
  • No Patch

Head to our FAQ to see all the customization options.

Laser cutting machine in use on a metallic surface in The Beanie Factory manufacturing headquarters. This is just one way that The Beanie Factory produces custom orders for clients.

The Perfect High Quality Custom Hats For Private Label

When you choose The Beanie Factory’s private labeling services, you're investing in quality headwear that doubles as a powerful marketing tool for your brand. Our high quality custom hats, known for their superior construction, comfort stitch, and balanced breathability, live up to the elevated standards you have for your brand. 

Reach out to The Beanie Factory to order custom hats for your:

  • Sports franchise
  • Apparel line
  • Outdoor brand
  • And more! The sky’s the limit!

Order High Quality Custom Hats Wholesale

The Beanie Factory excels at fulfilling bulk orders with precision and reliability. Our streamlined process ensures your high-quality custom hats arrive exactly when needed. From initial phone consultation to final delivery, our wholesale operation handles every detail with professional efficiency.

Large-scale headwear procurement makes perfect sense for:

  • Procurement specialists sourcing inventory for various clients and retail locations
  • Companies that require a hat as part of their uniform
  • Organizations in industries like automotive repair, hospitality, and emergency services
  • Businesses seeking cost-effective promotional merchandise for distribution or retail sales
Six hats from The Beanie in different colors are piled up against a white background. The hats are customized with a branded tag that says "HW," an example of the many ways wholesale orders can be placed for customization with The Beanie Factory.

Beanie Pro Ordering FAQs

What is the minimum order quantity for Beanie Pro?

We accept MOQs of 60 Beanie Pros.

What is the maximum quantity of Beanie Pro hats I can order?

Our cap is unlimited. You can place any size Beanie Pro custom hats order with us.

Can I order Beanie Pro online for wholesale or private label?

Yes! You can order up to 5,000 blank hats directly from our website. Larger orders and custom orders are placed by calling or emailing us.

How do I order more than 5,000 Beanie Pro hats at one time?

Reach out to our customer service center, and one of our representatives will help you.

How do I approve my logo proof?

To start the Beanie Pro customization process, you’ll email us the file of your logo. We’ll send you a digital proof within 24 hours. If all is good to go, we’ll start your order right away. If you need adjustments, we’ll work to make it right.

How do I order a sample?

Call The Beanie Factory to request a product sample.

How do I make a change to my order?

Email us with your company name and order number, and our customer service team will get back to you as soon as possible.